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Technical Paper

Improvement in Spark-Ignition Engine Fuel Consumption and Cyclic Variability with Pulsed Energy Spark Plug

2012-04-16
2012-01-1151
Conventional spark plugs ignite a fuel-air mixture via an electric-to-plasma energy transfer; the effectiveness of which can be described by an electric-to-plasma energy efficiency. Although conventional spark plug electric-to-plasma efficiencies have historically been viewed as adequate, it might be wondered how an increase in such an efficiency might translate (if at all) to improvements in the flame initiation period and eventual engine performance of a spark-ignition engine. A modification can be made to the spark plug that places a peaking capacitor in the path of the electrical current; upon coil energizing, the stored energy in the peaking capacitor substantially increases the energy delivered by the spark. A previous study has observed an improvement in the electric-to-plasma energy efficiency to around 50%, whereas the same study observed conventional spark plug electric-to-plasma energy efficiency to remain around 1%.
Technical Paper

Characterizing the Influence of EGR and Fuel Pressure on the Emissions in Low Temperature Diesel Combustion

2011-04-12
2011-01-1354
In the wake of global focus shifting towards the health and conservation of the planet, greater importance is placed upon the hazardous emissions of our fossil fuels, as well as their finite supply. These two areas remain intense topics of research in order to reduce greenhouse gas emissions and increase the fuel efficiency of vehicles, a sector which is a major contributor to society's global CO₂ emissions and consumer of fossil-fuel resources. A particular solution to this problem is the diesel engine, with its inherently fuel-lean combustion, which gives rise to low CO₂ production and higher efficiencies than other potential powertrain solutions. Diesel engines, however, typically exhibit higher nitrogen oxides (NOx) and soot engine-out emissions than their gasoline counterparts. NOx is an ingredient to ground-level ozone production and smoke is a possible carcinogen, both of which are facing stricter emissions regulations.
Technical Paper

Heat Release Parameters to Assess Low Temperature Combustion Attainment

2011-04-12
2011-01-1350
Internal combustion engines have dealt with increasingly restricted emissions requirements. After-treatment devices are successful bringing emissions into compliance, but in-cylinder combustion control can reduce their burden by reducing engine-out emissions. For example, oxides of nitrogen (NOx) are diesel combustion exhaust species of notoriety for their difficulty in after-treatment removal. In-cylinder conditions can be controlled for low levels of NOx, but this produces high levels of soot particulate matter (PM). The simultaneous reduction of NOx and PM can be realized through a combustion process known as low temperature combustion (LTC). This paper presents an investigation into the manifestation of LTC in the calculated heat release profile. Such a study could be important since some extreme LTC conditions may exhibit a return to the soot-NOx tradeoff, rendering an emissions-based definition of LTC unhelpful.
Technical Paper

A Visualization Test Setup for Investigation of Water-Deposit Interaction in a Surrogate Rectangular Cooler Exposed to Diesel Exhaust Flow

2012-04-16
2012-01-0364
Exhaust gas recirculation (EGR) coolers are commonly used in diesel engines to reduce the temperature of recirculated exhaust gases in order to reduce NOx emissions. The presence of a cool surface in the hot exhaust causes particulate soot deposition as well as hydrocarbon and water condensation. Fouling experienced through deposition of particulate matter and hydrocarbons results in degraded cooler effectiveness and increased pressure drop. In this study, a visualization test setup is designed and constructed so that the effect of water condensation on the deposit formation and growth at various coolant temperatures can be studied. A water-cooled surrogate rectangular channel is employed to represent the EGR cooler. One side of the channel is made of glass for visualization purposes. A medium duty diesel engine is used to generate the exhaust stream.
Technical Paper

Biodiesel Later-Phased Low Temperature Combustion Ignition and Burn Rate Behavior on Engine Torque

2012-04-16
2012-01-1305
Finding a replacement for fossil fuels is critical for the future of automotive transportation. The compression ignition (CI) engine is an important aspect of everyday life by means of transportation and shipping of materials. Biodiesel is a viable augmentation for conventional diesel fuel in compression ignition engines. Biodiesel-fuelled diesel engines produce less particulate matter (PM) relative to conventional diesel and biodiesel has the ability to be a carbon dioxide (CO₂) neutral fuel, which may come under government regulation as a greenhouse gas. Although biodiesel is a viable diesel replacement and has certain emissions benefits, it typically also has a known characteristic of higher oxides of nitrogen (NOx) emissions relative to petroleum diesel. Advanced modes of combustion such as low temperature combustion (LTC) have attained much attention due to ever-increasing emission standards, and could also help reduce NOx in biodiesel.
Technical Paper

The Effects of CO, H2, and C3H6 on the SCR Reactions of an Fe Zeolite SCR Catalyst

2013-04-08
2013-01-1062
Selective Catalytic Reduction (SCR) catalysts used in Lean NOx Trap (LNT) - SCR exhaust aftertreatment systems typically encounter alternating oxidizing and reducing environments. Reducing conditions occur when diesel fuel is injected upstream of a reformer catalyst, generating high concentrations of hydrogen (H₂), carbon monoxide (CO), and hydrocarbons to deNOx the LNT. In this study, the functionality of an iron (Fe) zeolite SCR catalyst is explored with a bench top reactor during steady-state and cyclic transient SCR operation. Experiments to characterize the effect of an LNT deNOx event on SCR operation show that adding H₂ or CO only slightly changes SCR behavior with the primary contribution being an enhancement of nitrogen dioxide (NO₂) decomposition into nitric oxide (NO). Exposure of the catalyst to C₃H₆ (a surrogate for an actual exhaust HC mixture) leads to a significant decrease in NOx reduction capabilities of the catalyst.
Technical Paper

Optical and Infrared In-Situ Measurements of EGR Cooler Fouling

2013-04-08
2013-01-1289
The use of exhaust gas recirculation (EGR) in internal combustion engines has significant impacts on combustion and emissions. EGR can be used to reduce in-cylinder NOx production, reduce emitted particulate matter, and enable advanced forms of combustion. To maximize the benefits of EGR, the exhaust gases are often cooled with on-engine liquid to gas heat exchangers. A common problem with this approach is the build-up of a fouling layer inside the heat exchanger due to thermophoresis and condensation, reducing the effectiveness of the heat exchanger in lowering gas temperatures. Literature has shown the effectiveness to initially drop rapidly and then approach steady state after a variable amount of time. The asymptotic behavior of the effectiveness has not been well explained. A range of theories have been proposed including fouling layer removal, changing fouling layer properties, and cessation of thermophoresis.
Technical Paper

Characterizing Light-Off Behavior and Species-Resolved Conversion Efficiencies During In-Situ Diesel Oxidation Catalyst Degreening

2006-04-03
2006-01-0209
Degreening is crucial in obtaining a stable catalyst prior to assessing its performance characteristics. This paper characterizes the light-off behavior and conversion efficiency of a Diesel Oxidation Catalyst (DOC) during the degreening process. A platinum DOC is degreened for 16 hours in the presence of actual diesel engine exhaust at 650°C and 10% water (H2O) concentration. The DOC's activity for carbon monoxide (CO) and for total hydrocarbons (THC) conversion is checked at 0, 1, 2, 3, 4, 6, 8, 10, 12, and 16 hours of degreening. Pre-and post-catalyst hydrocarbon species are analyzed via gas chromatography at 0, 4, 8, and 16 hours of degreening. It is found that both light-off temperature and species-resolved conversion efficiencies change rapidly during the first 8 hours of degreening and then stabilize to a large degree. T50, the temperature where the catalyst is 50% active towards a particular species, increases by 14°C for CO and by 11°C for THC through the degreening process.
Technical Paper

Speciated Hydrocarbon Emissions from an Automotive Diesel Engine and DOC Utilizing Conventional and PCI Combustion

2006-04-03
2006-01-0201
Premixed compression ignition low-temperature diesel combustion (PCI) can simultaneously reduce particulate matter (PM) and oxides of nitrogen (NOx). Carbon monoxide (CO) and total hydrocarbon (THC) emissions increase relative to conventional diesel combustion, however, which may necessitate the use of a diesel oxidation catalyst (DOC). For a better understanding of conventional and PCI combustion, and the operation of a platinum-based production DOC, engine-out and DOC-out exhaust hydrocarbons are speciated using gas chromatography. As combustion mode is changed from lean conventional to lean PCI to rich PCI, engine-out CO and THC emissions increase significantly. The relative contributions of individual species also change; increasing methane/THC, acetylene/THC and CO/THC ratios indicate a richer combustion zone and a reduction in engine-out hydrocarbon incremental reactivity.
Technical Paper

The Development of Throttled and Unthrottled PCI Combustion in a Light-Duty Diesel Engine

2006-04-03
2006-01-0202
Present-day implementations of premixed compression ignition low temperature (PCI) combustion in diesel engines use higher levels of exhaust gas recirculation (EGR) than conventional diesel combustion. Two common devices that can be used to achieve high levels of EGR are an intake throttle and a variable geometry turbocharger (VGT). Because the two techniques affect the engine air system in different ways, local combustion conditions differ between the two in spite of, in some cases, having similar burn patterns in the form of heat release. The following study has developed from this and other observations; observations which necessitate a deeper understanding of emissions formation within the PCI combustion regime. This paper explains, through the use of fundamental phenomenological observations, differences in ignition delay and emission indices of particulate matter (EI-PM) and nitric oxides (EI-NOx) from PCI combustion attained via the two different techniques to flow EGR.
Technical Paper

Transient Diesel Emissions: Analysis of Engine Operation During a Tip-In

2006-04-03
2006-01-1151
This study investigates the impact of transient engine operation on the emissions formed during a tip-in procedure. A medium-duty production V-8 diesel engine is used to conduct experiments in which the rate of pedal position change is varied. Highly-dynamic emissions instrumentation is implemented to provide real-time measurement of NOx and particulate. Engine subsystems are analyzed to understand their role in emissions formation. As the rate of pedal position change increases, the emissions of NOx and particulates are affected dramatically. An instantaneous load increase was found to produce peak NOx values 1.8 times higher and peak particulate concentrations an order of magnitude above levels corresponding to a five-second ramp-up. The results provide insight into relationship between driver aggressiveness and diesel emissions applicable to development of drive-by-wire systems. In addition, they provide direct guidance for devising low-emission strategies for hybrid vehicles.
Technical Paper

Assessment of Alternative Strategies for Reducing Hydrocarbon and Carbon Monoxide Emissions from Small Two-Stroke Engines

1996-02-01
960743
Five small two-stroke engine designs were tested at different air/fuel ratios, under steady state and transient cycles. The effects of combustion chamber design, carburetor design, lean burning, and fuel composition on performance, hydrocarbon and carbon monoxide emissions were studied. All tested engines had been designed to run richer than stoichiometric in order to obtain satisfactory cooling and higher power. While hydrocarbon and carbon monoxide emissions could be greatly reduced with lean burning, engine durability would be worsened. However, it was shown that the use of a catalytic converter with acceptably lean combustion was an effective method of reducing emissions. Replacing carburetion with in-cylinder fuel injection in one of the engines resulted in a significant reduction of hydrocarbon and carbon monoxide emissions.
Technical Paper

One-Dimensional Transient Dynamics of Fuel Evaporation and Diffusion in Induction Systems

1997-02-24
970058
Engine performance under transients is greatly affected by the fuel behavior in the induction systems. To better understand the fuel behavior, a computer model has been developed to study the one-dimensional coupled heat and mass transfer processes occurring during the transient evaporation of liquid fuel from a heated surface into stagnant air. The energy and mass diffusion equations are solved simultaneously to yield the transient temperatures and species concentrations using a modified finite difference technique. The numerical technique is capable of solving the coupled equations while simultaneously tracking the movement of the evaporation interface. Evaporation results are presented for various initial film thicknesses representing typical puddle thicknesses for multi-point fuel injection systems using heptane, octane, and nonane pure hydrocarbon fuels.
Technical Paper

The Potential of the Variable Stroke Spark-Ignition Engine

1997-02-24
970067
A comprehensive quasi-dimensional computer simulation of the spark-ignition (SI) engine was used to explore part-load, fuel economy benefits of the Variable Stroke Engine (VSE) compared to the conventional throttled engine. First it was shown that varying stroke can replace conventional throttling to control engine load, without changing the engine characteristics. Subsequently, the effects of varying stroke on turbulence, burn rate, heat transfer, and pumping and friction losses were revealed. Finally these relationships were used to explain the behavior of the VSE as stroke is reduced. Under part load operation, it was shown that the VSE concept can improve brake specific fuel consumption by 18% to 21% for speeds ranging from 1500 to 3000 rpm. Further, at part load, NOx was reduced by up to 33%. Overall, this study provides insight into changes in processes within and outside the combustion chamber that cause the benefits and limitations of the VSE concept.
Technical Paper

An Early-Design Methodology for Predicting Transient Fuel Economy and Catalyst-Out Exhaust Emissions

1997-05-19
971838
An early-design methodology for predicting both expected fuel economy and catalyst-out CO, HC and NOx concentrations during arbitrarily-defined transient cycles is presented. The methodology is based on utilizing a vehicle-powertrain model with embedded maps of fully warmed up engine-out performance and emissions, and appropriate temperature-dependent correction factors to account for not fully warmed up conditions during transients. Similarly, engine-out emissions are converted to catalyst-out emissions using conversion efficiencies based on the catalyst brick temperature. A crucial element of the methodology is hence the ability to predict heat flows and component temperatures in the engine and the exhaust system during transients, consistent with the data available during concept definition and early design phases.
Technical Paper

Engine-in-the-Loop Testing for Evaluating Hybrid Propulsion Concepts and Transient Emissions - HMMWV Case Study

2006-04-03
2006-01-0443
This paper describes a test cell setup for concurrent running of a real engine and a vehicle system simulation, and its use for evaluating engine performance when integrated with a conventional and a hybrid electric driveline/vehicle. This engine-in-the-loop (EIL) system uses fast instruments and emission analyzers to investigate how critical in-vehicle transients affect engine system response and transient emissions. Main enablers of the work include the highly dynamic AC electric dynamometer with the accompanying computerized control system and the computationally efficient simulation of the driveline/vehicle system. The latter is developed through systematic energy-based proper modeling that tailors the virtual model to capture critical powertrain transients while running in real time. Coupling the real engine with the virtual driveline/vehicle offers a chance to easily modify vehicle parameters, and even study two different powertrain configurations.
Technical Paper

Effect of Exhaust Valve Timing on Gasoline Engine Performance and Hydrocarbon Emissions

2004-10-25
2004-01-3058
Despite remarkable progress made over the past 30 years, automobiles continue to be a major source of hydrocarbon emissions. The objective of this study is to evaluate whether variable exhaust valve opening (EVO) and exhaust valve closing (EVC) can be used to reduce hydrocarbon emissions. An automotive gasoline engine was tested with different EVO and EVC timings under steady-state and start-up conditions. The first strategy that was evaluated uses early EVO with standard EVC. Although exhaust gas temperature is increased and catalyst light-off time is reduced, the rapid drop in cylinder temperature increases cylinder-out hydrocarbons to such a degree that a net increase in hydrocarbon emissions results. The second strategy that was evaluated uses early EVO with early EVC. Early EVO reduces catalyst light-off time by increasing exhaust gas temperature and early EVC keeps the hydrocarbon-rich exhaust gas from the piston crevice from leaving the cylinder.
Technical Paper

Evaluation of a Narrow Spray Cone Angle, Advanced Injection Timing Strategy to Achieve Partially Premixed Compression Ignition Combustion in a Diesel Engine

2005-04-11
2005-01-0167
Simultaneous reduction of nitric oxides (NOx) and particulate matter (PM) emissions is possible in a diesel engine by employing a Partially Premixed Compression Ignition (PPCI) strategy. PPCI combustion is attainable with advanced injection timings and heavy exhaust gas recirculation rates. However, over-advanced injection timing can result in the fuel spray missing the combustion bowl, thus dramatically elevating PM emissions. The present study investigates whether the use of narrow spray cone angle injector nozzles can extend the limits of early injection timings, allowing for PPCI combustion realization. It is shown that a low flow rate, 60-degree spray cone angle injector nozzle, along with optimized EGR rate and split injection strategy, can reduce engine-out NOx by 82% and PM by 39%, at the expense of a modest increase (4.5%) in fuel consumption.
Technical Paper

Thin Thermal Barrier Coatings for Engines

1989-02-01
890143
Contrary to the thick thermal barrier coating approach used in adiabatic diesel engines, the authors have investigated the merits of thin coatings. Transient heat transfer analysis indicates that the temperature swings experienced at combustion chamber surfaces depend primarily on material thermophysical properties, i.e., conductivity, density, and specific heat. Thus, cyclic temperature swings should be alike whether thick or thin (less than 0.25 mm) coatings are applied, Furthermore, thin coatings would lead to lower mean component temperatures and would be easier to apply than thick coatings. The thinly-coated engine concept offers several advantages including improved volumetric efficiency, lower cylinder liner wall temperatures, improved piston-liner tribological behavior, and improved erosion-corrosion resistance and thus greater component durability.
Technical Paper

Overview of Techniques for Measuring Friction Using Bench Tests and Fired Engines

2000-06-19
2000-01-1780
This paper presents an overview of techniques for measuring friction using bench tests and fired engines. The test methods discussed have been developed to provide efficient, yet realistic, assessments of new component designs, materials, and lubricants for in-cylinder and overall engine applications. A Cameron-Plint Friction and Wear Tester was modified to permit ring-in-piston-groove movement by the test specimen, and used to evaluate a number of cylinder bore coatings for friction and wear performance. In a second study, it was used to evaluate the energy conserving characteristics of several engine lubricant formulations. Results were consistent with engine and vehicle testing, and were correlated with measured fuel economy performance. The Instantaneous IMEP Method for measuring in-cylinder frictional forces was extended to higher engine speeds and to modern, low-friction engine designs.
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